Industries
The losses hide in different places in a foundry, a forge and a fabrication shop — but the gap is the same one everywhere: your ERP records the number and can’t tell you why it moved. Munshi joins the operator’s report to the machine’s own signals, per asset, in each of them.
Iron and steel casting - melting, moulding, pouring, fettling and the auxiliary plant around them.
Melting · Moulding & core · Pouring · Fettling & finishing · Shot blasting · Heat treatment · Inspection & QC · Other assets
Open and closed-die forging lives or dies on heat and dies. Munshi keeps the furnace and press readings alongside the reason the operator logged, so a worn die or a long soak is a trend you can see, not a reject you find later.
Billet heating · Forging press · Trimming · Heat treatment · Shot blasting · Inspection & QC · Other assets
Structural fabrication and steel pipe run on cutting, welding and coating, and the loss in each is a rework you find at inspection. Munshi keeps the machine reading and the welder’s or inspector’s log on the same clock, so a repair rate or a coating fail traces back to the joint and the shift that made it.
Cutting · Forming & bending · Welding · Fit-up & assembly · Surface prep & coating · Inspection & QC · Other assets
Your ERP is the same in every plant: it records the transaction.
What leaks is different in each - and in each, the reason never entered the system.
Why the gap existsNot sure where your losses hide?
Tell us the process. The quickest read is on one you already suspect.